Blog # 11 : CARPET AND CARPET RECYCLING

Blog 11: Carpet & Carpet Recycling

                                                

First, when looking at pile yarn height and weight, it is important to understand the basics. Pile yarn height is how tall the yarn fibers are standing above the backing of the carpet. This height is usually measured in inches and is important to note in order to determine if the carpet has a short or tall pile. If the pile is short, it is usually more durable and common in high traffic commercial areas, and if the pile is tall, it is more common in areas that require a softer, luxurious feel. The pile yarn weight (or face weight) is how heavy the yarn is by square yard and is measured usually in ounces. Just because the pile weight is higher, doesn't always mean that it is better quality. A lot of factors that go into determining the quality of a carpet, such as the fiber content, the twist level, and the overall density. Although similar, the density is different because it refers to how tightly packed the fibers are in the carpet. 


Carpet styles are another important aspect of carpets. Cut pile carpet are cut at the top so that the yarn end stands right up. producing a very smooth, formal look, almost like velvet. Although this makes it very soft, it also shows footprints easily, so it is common in bedroom and living areas. Loop pile carpets refers to when the yarn loops are left uncut so there are continuous visible loops. There are many different types of loop piles because different heights of the loops can produce patterns and designs. When the loops are a consistent level, it creates a uniform height. This method is great for a durable carpet application and resists any crushing or matting, so that dirt and footprints are more easily hidden. Cut and loop, as the name gives away, is a mix of cut and looped fibers, which creates interesting patterns and adds depth visually. Multilevel carpet styles include cut-and-loop, as well as multilevel loop, and sculptured carpet. these all result in a design-like pattern on the carpet for visual interest, and dramatic textures.


CARE is a nonprofit organizational that is dedicated to developing market-based solutions for the recycling and reuse of post-consumer carpet. CARE stands for the Carpet American Recovery Effort and was established in 2002 and has since diverted over one billion pounds of carpet materials from landfills to reuse and recycle. They even go so far as to use tools to connect individuals and businesses up with local recycling facilities and ensure proper disposal and recycling of carpet waste through the California Carpet Stewardship Program. Another thing that this CARE acronym stands for is the carpet recycling and preservation process: C-cleaning, A- Appearance Retention, R-Resilience, and E- Endurance. These key aspects of maintaining and evaluating carpet performance with help to understand when a carpet should be recycled and ensures that you are correctly and responsibly caring for the life of your carpet. Regularly vacuuming, deep cleaning, and avoiding matting or crushing will benefit the life span of the carpet. Fading and soiling is a part of the Appearance step and recognizing its ability to bounce back after being compressed will tell you the capability of the carpet fibers. EF Contracts prides itself on its Reclamation program and their philosophy of "landfill diversion". They believe that any used carpet, from any manufacturer, can be collected and processed instead of landfilled. The aim for "no material to reach a landfill" and offer pathways to help others achieve this goal. Other local providers with a reclamation and recycling program are J+J Flooring and Milliken, who use the R4 or Resource 4 Floor's process. 



ONE STEP FURTHER:
R4 or Resource 4 Floors interested me, so I continued to research it. Resource 4 Floors is a reclamation service whose primary objective is to achieve "optimal landfill diversion by responsibly handling and repurposing used flooring materials during their removal process". They handle used flooring materials and produce reused products designed to be future raw and materials and have long life spans. Throughout every project, waste reduction and elimination are key considerations and Resource 4 floors can recommend products from environmentally sustainable manufacturers, focusing on patterns, fibers, backings, and colors that even promote longer lifespans. Resource 4 Floors, headquartered in Fort Lauderdale since 1980, is committed to aggressively identifying those products and services in today’s marketplace that support projects from inception to the end of its useful life. They continuously invest in education and training, technology and tools to partner in design and construction strategies aimed at reducing a building’ environmental footprint.


References and Additional Sources:

Comments

  1. Hi Grace, I really enjoyed reading your post this week. You did an excellent job discussing the different pile characteristics and styles. I really liked the image you provided for cut vs. loop pile. I also enjoyed your one step further. It is a great idea to research different companies and there recycling tendencies because it might help you decide what manufactures you like and what to use in the future. I did a little more research about carpet recycling and found a helpful scholarly article for you! The article discusses carpet recycling in depth including waste statistics,
    waste characteristics, recycling rates, and recycling technologies for fibrous waste. I hope you enjoy this resource! Great job!
    Wang, Y., Zhang, Y., Polk, M., Kumar, S., & Muzzy, J. (2003). Recycling of carpet and textile fibers. Plastics and the Environment, 1, 697-725.

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